Net section tension capacity of high strength steel single shear bolted connections

Single shear bolted connections under tension usually exhibit out-of-plane deformation due to the inherent load eccentricity, resulting in significant stress concentration around the bolt holes and a stress gradient through the plate thickness. This effect is particularly pronounced in high-strength steel (HSS) connections due to the relatively lower ductility and tensile-to-yield strength ratio of HSS. However, it remains unclear whether this issue can lead to premature fracture in high strain regions before effective stress redistribution develops across the net section, subsequently reducing the ultimate load capacity of the HSS connections. To examine the above design issue, an experimental and numerical study on single shear bolted connections was conducted and reported in this paper. A total of 25 connections were tested, among which 17 were made of HSS (Q690 and Q960), and 8 were made of Q345 mild steel (MS). Based on a validated finite element (FE) model, a comprehensive numerical analysis was carried out to interpret the structural behaviour of the specimens and explore the influence of various design parameters on the ultimate tension capacity of single shear bolted connections. The findings revealed that, despite the existence of out-of-plane deformation in the steel plate, all connections (either MS or HSS) investigated in this study reached the theoretical net section resistance (the product of the net section area and the ultimate tensile strength). This is because (1) the relatively low ductility and tensile-to-yield strengths ratio of HSS materials are still sufficient to allow an effective stress redistribution across both the transverse net section and the plate thickness, and (2) the biaxial stress state around the bolt holes enhances the tension capacity of the net section. Finally, a statistical evaluation of the combined test and numerical data showed that the existing design equations for predicting the net section tension capacity of HSS (specified in EN 1993-1-12:2007 and prEN 1993-1-1:2020) can be safely applied to the design of HSS single shear bolted connections, even in scenarios where the tensile-to-yield strengths ratio of HSS is as low as 1.06.